Saturday 26 November 2011

PROJECT REPORT 1


OF
 M/S NEW BRIGHT SILVER PALACE,
1/177K, HIGH SCHOOL ROAD, KOOTTANADU  
 


                                                                                  




                                                         
                                                               
                                                   
                           
PROJECT REPORT
OF
 M/S NEW BRIGHT SILVER PALACE,
1/177K, HIGH SCHOOL ROAD, KOOTTANADU 
1.0 Introduction:
                      This proposal evaluates the technical feasibility and financial viability in setting up of a small-scale enterprise to do the activity on sale of silver Jewellery items .Unit has got permission from Local body for the installation of plant and machinery and the business activities.
2.0 Promoter and Management:
                     The ownership of the unit is as a proprietary concern by Sri P.V Illyas, Pallikkaravalappil, Vattanadu. .He is a business man and having rich experience in the management of business concern and having similar kind of business activity for almost four years. He can assure monitoring of the day to day affairs of the proposed unit. The experience from the market studies will help to establish the proposed activity and sale of designed jewellery items in a successful manner.
3.0 Scope and Market Potential:
                    Jewllery business is one of the fastest growing segments of business in Kerala. This has transformed into a highly profitable one since two years due to the huge demand of silver and other articles. Most of the people are keen to go for silver ornaments due to the huge prices of gold these days.  This is also one of the industries where at most care is to taken before investing. Shri.P.V Illyas is doing the same kind of business and hence he can easily monitor the activities in his firm.                         
4.0 Location, Land and Building:
                The unit is located at 1/177K at Pattithara Grama panchayath in Thrithala Block. The amount invested for additional fabrication work on building for office, office furniture, etc.. is Rs 60000/-.




5.0 Capacity utilization:
It is proposed to utilise 70% of the installed capacity in the first year of operation and 75%, 80%, 85%, 90% in the consecutive years of operation. The sales realisation for first year of operation is shown below. Sale rate of silver ornaments is @Rs 32/-per gms.


Sl No
Items
Quantity per month
Sale rate per gms in Rs
Amount in one month
1
Silver ornaments
7410gms
32
237000

TOTAL


237000
6.0 Raw material Requirement:
                        All the raw materials required by the unit are available throughout the year. The raw material can also be procured from the nearby districts and from other states. The stock and procurement period proposed in this scheme is for a period of 10 days. The details of requirement for 70% capacity utilisation in the unit are tabulated as below. The raw material required by the unit is proposed to be arranged through local distributors. The requirements of the unit for the targeted production are as below.


Sl no
Items
Rate per item (per kgs) in Rs.
Item required per month
Amount in one month
1
Silver ornaments
27000
7.410 kgs
200000

TOTAL


200000

7.0 Man power requirement and other expenses:
Total manpower of the unit including the workers is 2 numbers and the details of man power requirement, salary and other expenses per month are as follows.

Sl.No.
Designation / Category
No
Monthly salary
Amount Rs
1
manager
1
4000
4000
2
salesman
1
2000
2000

Total
2

6000
OTHER EXPENSES PER MONTH

Sl.No.
Item
Amount

1
Power charges
200

2
Postage & Telephone
1000

3
Printing & Stationery
1000

4
Travelling expenses
1000

5
Miscellaneous
2000


Total
5200



8.0 Working capital requirement:
                     Total requirement of working capital for the first year of operation is evaluated as Rs. 350000/- and 70% of the installed capacity of production is proposed to be utilised. An amount of Rs.200000/-, is proposed to be obtained as working capital loan from bank.
Sl.No.
particulars
Period in Days
1 year
2 year
3 year
4 year
5 year

Capacity utilisation(%)
300
70
75
80
85
90

Sales
300
2844000
3047143
3250286
3453429
3656571

Cost of raw materials
300
2400000
2571429
2742857
2914286
3085714

Cost of production
300
2526330
2698073
2869916
3043559
3216401
A
Current Assets
1
Stock of raw materials                                ( day's consumption)
10
80000
85714
91429
97143
102857
2
Stock in process                                  ( day's cost of production)
7
58948
62955
66965
71016
75049
3
Stock of finished goods                                ( day's cost of production)
7
58948
62955
66965
71016
75049
4
Receivables( day's cost of sales)
8
75840
81257
86674
92091
97509

Total(A)
273735
292881
312032
331267
350464







9.0 Total Cost of the Project:
Sl.No.
Particulars
Amount RS
Existing
Proposed
Total
Loan required
Margin
1
Building ( rented)
0
0
0
0
0
0
2
fabrication work in building
45000
45000
0
45000
0
45000
3
Electrification
500
500
0
500
0
500
4
Office Furniture
15000
15000
0
15000
0
15000
4
Prelim & Pre-operative expenses
5000
5000
0
5000
0
5000
5
 Margin Money for Working Capital
350000
50000
300000
350000
200000
150000

Total
415500
115500
300000
415500
200000
215500

10.0 Means of Finance:
Sl.No.
Particulars
Amount RS
1
Working capital Loan(Term Loan)
200000
2
Own Capital (including the amount already invested in acquiring the fixed assets of the unit)
215500

Total
415500

11.0 Profitability analysis:

Detailed statement is given in annexure. Assumptions made for the calculation are as follows:
(a)    Unit will function for 300 days per annum in single shift basis per day.
(b)   Proposed to utilise 70% of the installed capacity in the first year of operation, 75%, 80%, 85% and 90% are in the consecutive years of operation.
(c)    Interest on term loan and working capital loan is assumed @ 12 % and repairing and maintenance as 5% of cost of fixed assets.
(d)   Depreciation @ 5% of cost of building and 10% of the cost of machinery.
(e)    Selling expense is considered as 5 % of total sales turn over. This includes the advertisement and publicity charges
(f)    Insurance expenses of building and machinery is calculated @ 1% of cost
(g)   The cost of raw material and finished product is based on the present market rate.


Depreciation: Depreciation on Building, Machinery and Equipment are evaluated on WDV basis and is tabulated as below

Sl No
Particulars
I year
2 year
3 year
4 year
5 year
1
Building
200000
190000
180500
171475
162901

Depreciation (A)
10000
9500
9025
8574
8145

WDV on Building
190000
180500
171475
162901
154756
2
Machinery and equipment
497574
447817
403035
362731
326458

Depreciation(B)
49757
44782
40303
36273
32646

WDV on Machinery and equipment
447817
403035
362731
326458
293812

Total depreciation(A+B)
59757
54282
49328
44847
40791


51000
46000
42000
38000
35000



12.0 Conclusion:
The net profits after taxation in the first year of operation is estimated as                      Rs.1196290 /. The break-even point is 34.85% of installed capacity. The return on investment is obtained as 34.97% in the 2nd year of operation. The cost of production and profitability statement for the first 5 years, break-even analysis, repayment schedule for term loan, cash flow statement and the projected balance sheet are given in Annexure. Based on the analysis made above it is found that the scheme is technically feasible and economically viable.

 Submitted by:                                       
Sri P.V Illyas,
Pallikkaravalappil,
Vattanadu.
Pattithara Gramapanchayath
 





                                                                            

ANNEXURE:1

Cost of production & Profitability statement


Particulars
1 YEAR
2 YEAR
3 YEAR
4 YEAR
5 YEAR

No. of working days
300
300
300
300
300

No. of shifts
1
1
1
1
1

Installed capacity
4062857
4062857
4062857
4062857
4062857

Capacity utilisation
70
75
80
85
90

Production
2844000
3047143
3250286
3453429
3656571







A
Sales
2844000
3047143
3250286
3453429
3656571







B
Cost of Production






Raw materials
2400000
2571429
2742857
2914286
3085714

Wages
72000
77143
82286
87429
92571

Power,  and Fuel charges
2400
2571
2743
2914
3086

Repair & maintenance
775
775
25
775
25

Insurance
155
155
5
155
5

Depreciation
51000
46000
42000
38000
35000

Total
2526330
2698073
2869916
3043559
3216401







C
Gross operating profit
317670
349070
380370
409870
440170
D
Admn. & Selling expenses






1. Administrative expenses
60000
64286
68571
72857
77143

2. Selling expenses
28440
30471
32503
34534
36566
E
Financial expenses






1. Interest on term loan
21738
17038
12338
7638
2938

2. Interest on WC loan
0
0
0
0
0

3. Interest on MM loan
0
0
0
0
0
F
Total of D&E
110178
111795
113412
115029
116646
G
Net operating profit
207493
237275
266958
294841
323524
H
Income tax
62203
71138
80042
88407
97012
I
Net profit
145290
166138
186916
206434
226512
J
Withdrawals





K
Depreciation
51000
46000
42000
38000
35000
L
Cash surplus
196290
212138
228916
244434
261512

     





                                            ANNEXURE:2

BREAK EVEN ANALYSIS          

Particulars
1 YEAR
2 YEAR
3 YEAR
4 YEAR
5 YEAR
FIXED COST







Salaries
72000
77143
82286
87429
92571

Repair & Maintenance
775
775
25
775
25

Insurance
155
155
5
155
5

Administrative expenses
60000
64286
68571
72857
77143

Depreciation
51000
46000
42000
38000
35000

Interest on MM loan
0
0
0
0
0

Interest on Term loan
21738
17038
12338
7638
2938

Total
205668
205396
205225
206853
207682







VARIABLE COST







Raw Materials
2400000
2571429
2742857
2914286
3085714

Power Charges
2400
2571
2743
2914
3086

Selling expenses
28440
30471
32503
34534
36566

Interest on WC loan
0
0
0
0
0

Total
2430840
2604471
2778103
2951734
3125366








BEP in % of installed capacity
34.85
34.80
34.77
35.05
35.19

BEP in % of capacity utilization
49.78
46.40
43.46
41.23
39.10

Return on Investment
34.97
39.99
44.99
49.68
54.52

DSCR
4.91
5.30
5.72
6.11
34.24
















ANNEXURE:3
 
DEBT SERVICE COVERAGE RATIO (DSCR)           

Debt Service Coverage Ratio ( DSCR)






Particulars
1 Year
2 Year
3 Year
4 Year
5 Year
A
Cash generated





1
Net Profit
207493
237275
266958
294841
323524
2
depreciation
51000
46000
42000
38000
35000
3
Interest on term loan
21738
17038
12338
7638
2938
4
Interest on mm loan
0
0
0
0
0
5
Interest on wc loan
0
0
0
0
0

Total (A)
280230
300313
321296
340479
361461
B
Debt Service Requirement





1
Repayment of term loan
40000
40000
40000
40000
40000
2
Repayment of interest on term loan
21738
17038
12338
7638
2938
3
Repayment of interest on mm loan
0
0
0
0
0

Repayment of interest on wc loan
0
0
0
0
0

Total (B)
61738
57038
52338
47638
42938
C
Debt sercice coverage ratio
4.54
5.27
6.14
7.15
8.42

Average DSCR
7.30





















ANNEXURE:4

REPAYMENT SCHEDULE OF TERM LOAN
monthly repayment
Year
Instalment  Number
Principal
Inst. Amt
Interest
Balance

1
1
200000
10000
5875
190000
5292
2
190000
10000
5581
180000
5194
3
180000
10000
5288
170000
5096
4
170000
10000
4994
160000
4998
40000
21738
2
5
160000
10000
4700
150000
4900
6
150000
10000
4406
140000
4802
7
140000
10000
4113
130000
4704
8
130000
10000
3819
120000
4606
40000
17038
3
9
120000
10000
3525
110000
4508
10
110000
10000
3231
100000
4410
11
100000
10000
2938
90000
4313
12
90000
10000
2644
80000
4215
40000
12338
4
13
80000
10000
2350
70000
4117
14
70000
10000
2056
60000
4019
15
60000
10000
1763
50000
3921
16
50000
10000
1469
40000
3823
40000
7638
5
17
40000
10000
1175
30000
3725
18
30000
10000
881
20000
3627
19
20000
10000
588
10000
3529
20
10000
10000
294
0
3431



40000
2938




















       ANNEXURE:5

                                                         CASH FLOW STATEMENT

A
Source of Funds
Construction period
1 year
2 year
3 year
4 year
5 year
1
Cash accruals(profit before income tax)
0
229230
254313
279296
302479
326461
2
Increase in capital equity
215000
0




3
Depreciation

51000
46000
42000
38000
35000
4
Investment allowance






5
Increase in long term loan
200000
0




6
Increase in MM loan
0
0




7
Increase in unsecured  loans






8
Increase in WC loan
0
0
0
0
0
0
9
Sales of fixed assets/invests
0
0
0
0
0
0
10
Others( investment subsidy)
0
0
0
0
0
0

Total
415000
280230
300313
321296
340479
361461
B
Disposition of Funds







Prelim & Pre-op expenses
5000
0
0
0
0
0

Increase in capital expenditure
60500
0
0
0
0
0

Increase in current assets

0
0
0
0
0

Decrease in long term loans

40000
40000
40000
40000
40000

Decrease in unsecured loans







Decrease in MM loan

0
0
0
0
0

Decrease in WC loan

0
0
0
0
0

Interest on term loan to bank

21738
17038
12338
7638
2938

Interest on WC loan

0
0
0
0
0

Interest on MM loan

0
0
0
0
0

Taxation

62203
71138
80042
88407
97012

Divident  on equity


0
0
0
0

Other expenses







Total
65500
123940
128175
132380
136045
139950
C
Opening balance
0
349500
505790
677928
866843
1071277
D
Net surplus
349500
156290
172138
188916
204434
221512
E
Closing balance
349500
505790
677928
866843
1071277
1292789


















ANNEXURE:6

PROJECTED BALANCE SHEET


A
Liabilities
Construction period
1 year
2 year
3 year
4 year
5 year

Equity share capital
215000
215000
215000
215000
215000
215000

Reserve & Surplus
0
145290
311428
498343
704777
931289

Term loan
200000
160000
120000
80000
40000
0

Margin Money loan
0
0
0
0
0
0

Working capital loan
0
0
0
0
0

Other liabilities(towards subsidy)
0
0
0
0
0
0

Total Liabilities
415000
520290
646428
793343
959777
1146289
B
Assets
Construction period
1 year
2 year
3 year
4 year
5 year

Gross block
60500
60500
9500
-36500
-78500
-116500

Depreciation
0
51000
46000
42000
38000
35000

Net block
60500
9500
-36500
-78500
-116500
-151500

InvestmenT(Prilim. Expences)
5000
5000
5000
5000
5000
5000

Current assets
0
0
0
0
0

 Reserved Stock accumulated to be added to current asset

Cash and bank balance
349500
505790
677928
866843
1071277
1292789

Total Assets
415000
520290
646428
793343
959777
1146289




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